MOULDFLO

Stable mould cooling is important for repeatable part quality and an efficient production cycle. Mouldflo systems provide real-time digital monitoring of flow, temperature and pressure in the cooling and temperature-control circuits of the mould. With an overview of the measurements and automatic alerts on deviations, you can act in time and reduce the risk of scrap and unnecessary downtime.

What do you gain in production?

Overview of individual circuits
Monitoring measured values and detecting deviations from the set limits gives you a better overview of how the cooling system is performing.

Faster troubleshooting
The data helps identify reduced flow, blockages and unstable cooling conditions, so you can act in time.

Support for cycle optimisation
Measurements allow well-founded adjustment of cooling and tracking of the effects of changes.

Better traceability
Records of measurements and alarms make it easier to analyse the process and document production conditions.

Solutions from the toolroom to series production

Manifold Connect – cooling circuit monitoring
Modular measuring manifolds for monitoring flow, temperature and pressure. Versions for 2, 4, 8 or 12 circuits are available, so the system can be adapted to different moulds and production requirements.

Manifold Ultra Connect – ultrasonic measurement, even at low flow rates
Ultrasonic flow measurement in the range of 0.1 to 20 l/min, plus temperature measurement. The solution is also suitable for applications with very low flow rates and requirements for precise cooling monitoring.

Cart Connect – mobile diagnostics in production
A mobile solution for diagnostics, process optimisation and temporary monitoring of different injection moulding machines. It lets you use the measuring equipment wherever you need it at the moment.

TestRig Connect – checking the mould before production
A system for checking flow rates and pressure drops in the mould before it goes into production and after cleaning or maintenance. It captures reference measurements for later comparison of the condition of the cooling circuits.

We match the version to the number of circuits, the required measuring range and the operating conditions.

Connection to the machine and digital production

MouldFlo Connect supports connection via OPC UA and EUROMAP 82.1, so measurements can be integrated into compatible machines and production systems.

MouldLive provides long-term data storage and a view of the process history. For local display and use within the company network, MouldLive Local is also available.

For demanding parts and medical production

Documented measurements help demonstrate stable mould temperature control and support process validation and quality assurance.

TestRig Connect captures reference measurements of a new or serviced mould, which you can later use to compare its condition and identify changes in how the cooling circuits perform.

M PECL – consulting and supply of Mouldflo solutions

We help you choose a system to suit your mould, machine and production requirements.

Send us the number of cooling circuits, the expected flow rates and the operating temperatures, and we will prepare a proposal for a suitable solution.